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IoT & Embedded Systems

Therapeutic Wearable Device

Client: Product Design Labs
Duration: 2 Months
therapeutic-wearable-device
therapeutic-wearable-device
therapeutic-wearable-device

Overview

The Challenge

A smart wearable device was designed to offer users targeted heat therapy for pain relief. The primary challenge was to maintain precise temperature control while ensuring safety, responsiveness, and ease of use, whether locally or through a companion app. We developed the device around an ESP32 microcontroller, integrating multiple NTC thermistors for continuous temperature monitoring. A PID loop managed power delivery to the heating pad, maintaining the user's desired temperature consistently. BLE connectivity allowed seamless control via a mobile app, letting users adjust temperature and monitor real-time readings remotely. To complement remote access, the device also featured tactile buttons and a display for local control. Housed in a soft, wearable-safe enclosure with flexible PCBs, the device delivered a safe, intelligent, and comfortable heating experience that users could trust.

Our Approach

How We Did It

Engineered

Engineered

Designed hardware and embedded sensing with safety-first control logic.

Programmed

Programmed

Implemented PID control, BLE communication, and user interface logic.

Finalized

Finalized

Integrated hardware with mobile app, tested safety thresholds, and optimized usability.

Impact

The Results

The device gave users a reliable, user-friendly way to manage pain through real-time, adaptive heat therapy. The combination of precise temperature regulation, mobile connectivity, and ergonomic design made it a strong offering in the wearable health-tech market.

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Therapeutic Wearable Device